Small fasteners and SEMS screws play a big role in product manufacturing. Without these micro screws, engineers would have a hard time designing smaller gadgets and products like glasses, watches, headphones, and cameras. Small fasteners hold different parts of a product together and also allow for easy disassembling in order to facilitate repair and replacement. Here are the benefits of using small nuts, bolts, & more in product manufacturing.
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1. Micro Fasteners Give Designers and Engineers More Options
If manufacturers only had the traditional fastening methods — welding and adhesives — as their only fastening options, few of their products would be desirable. For instance, laptops, smartphones, and tablets would be far more costly if one can’t repair or replace dysfunctional parts because they’re permanently fixed to the devices. Additionally, welding and adhesives would limit the productivity of a product at peak performance. Excess heating could make some adhesives let up, causing some parts of the product to become loose.
Everyday products like eyeglasses could never be the same without using small fasteners and miniature screws. You will find product manufacturers across all industries relying on micro fasteners to make top quality products. Especially in today’s modern world where consumers want smaller and pocket-fitting gadgets, small screws come in handy.
2. Quality Small Fasteners Reduce Manufacturing Waste
Commodity fasteners allow engineers to use less material and time in product manufacturing. Electronics manufacturers will attest to this. For instance, a laptop has many different parts that are pieced together on the motherboard. Small fasteners are the go-to for gadget designers when they need to assemble multiple parts. Other fastening methods like welding would require more materials and take a big chunk of the manufacturing time. Even a small gadget may have many different parts that need assembling. Manufacturers only need to pre-drill properly sized holes on the parts and then install the small fasteners during the final assembly. Overall, fewer materials, resources, and time will be used in the manufacturing process, and this will increase productivity.
3. Small Fasteners Allow Manufacturers to Produce Lighter Products
From the automotive industry to the electronics industry, lightweighting is the newest and most desired trend. It makes a lot of sense in terms of cost-savings and aesthetics. A lighter car utilizes less fuel, while a lighter gadget boosts the mobility and ease of handling. For instance, no consumer would love to walk around with a heavy and huge phone, as it would beat the purpose of having a mobile phone. Thanks to small fasteners and miniature screws, engineers can now design and produce miniature gadgets that are lighter and easier to operate. In our modern world, consumers are looking for products that give them more cost-savings, freedom, and utility. For car users, this means a lighter car with a good fuel economy, while gadget users are after light and small products that boost their mobility.
4. Small Fasteners Boost Installer Productivity
For manufacturers who produce products in bulk, the ease of installation and assembly using small fasteners is unmatched. Think about it — as a manufacturing enterprise, you probably pay your workers on an hourly basis. If your installation crew can do more quality work in less time, then you will be able to deliver more units. The many custom fastener options available allow you to have tiny screws tailor-made for your specific uses. Therefore, it is easier for your workers to assemble more units per hour. This enhances your overall productivity without compromising the quality of your products. As such, you can stay ahead of your competition by producing more quality units.
Small nuts, bolts, & more are indispensable when it comes to product manufacturing. Today, more than ever, consumers want smaller and lighter products that increase their efficiency. The many fastener options available help manufacturers produce quality products that will meet the consumers’ needs. In 2017, the U.S. screw, nut, and bolt manufacturing industry reached $30 billion in revenue. This highlights the crucial role of small fasteners, custom micro screws, and small machine screws in North America’s manufacturing industry.